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Everything You Need to Know About Industrial Chillers
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In every industry it is important to keep your machinery cool so it won’t suffer from damage or have to be unnecessarily overworked.
This is quite a task, typically enjoyed by industrial chillers that are also commonly used for dry dehumidification of air or contamination prevention (corrosion of the product). You can presumably visualize, somewhat plastically, what process water chillers do, but let’s do that somewhat more specifically and provide some examples of typical applications.
What Are Industrial Chillers?
Multiple water chillers are regularly used in commercial and industrial buildings, providing potable cooling solutions. As a cooling system providing a refrigeration unit, industrial-scale chillers can be used either to cool liquids like water in heat exchangers or as dehumidifiers. Essentially they help modulate the temperature of working equipment to avoid downtime and ensure good production rates. Yet, and here is the ‘twist’ that we put on these units, industrial chillers do not cool anything.
They rather remove the heat, by subtracting it from the unit, to keep the temperature at a lower relative level which is, from an efficiency point of view, more effective than pumping cold air into a heated system in order to cool it down. Generally, it would make more sense to think about these devices as ‘heat removers’ than chilling machines.
The Chilling Process
Let’s now talk about how industrial chillers can keep a unit nice and cool by first going through the working process of such chillers and comparing it with the everyday refrigerator. It can be broken down into four steps.
Refrigeration process
As mentioned above, the chiller removes heat from the machine, the fluid, or wherever, in order to keep whatever it is that you are trying to keep at that lower temperature.
Vapor created
After the refrigeration process has started, heat will evaporate water (the details will be different if you use a water-cooled or air-cooled chiller).
Vapor compressed
The vapor that has been newly created will then rise and enter a compressor, increasing its pressure and temperature.
Vapor goes to condenser
The vapor is then pressurized and passed on to a condenser, where it is cooled off into a liquid and pushed back through the evaporator, after which the cycle begins once again.
As some of the water or air is pumped back to the system, you can keep cycling it this way indefinitely, without needing to stop and replenish your input. You end up with steady cooling at a steady rate – critical to maximize production.
Water vs. Air Chilling
These are commonly water-cooled or air-cooled – the two basic modes of industrial chillers, each with their pros and cons, depending on the process. It’s not that there is a logical wrong or right answer to the question ‘which is best’, but knowing more about how each works will help your group figure out what’s best for which application.
Water-cooled chillers
The efficiency of precise heat transfer processes with a water-cooled chiller promises more efficiency and better temperature control. As a general rule, a water-cooled chiller uses less energy and has a lower condenser pressure. The service life of such a unit can also be set up to 30 years longer than its counterparts.
The trade-off is much more upfront cost and maintenance expense, and the machines will also be more bulky for the most part. One interesting development that will help curb some of the maintenance costs is smarter modern artificial intelligence (AI) to help detect potential problems and keep predictive inspections in check to avoid any system failure and possible downtime.
Air-cooled chillers
The benefits here start with lower capital costs as well as a complete elimination of water treatment costs. This makes them more appealing for a group with less spendable money or for anyone who needs a chiller to sit outdoors. Because they are small and included with exterior applications in mind, portable versions to serve various applications are also available.
Among the downsides of air-cooled chillers relative to water-cooled: less efficient in the overall heat-transfer, and also less energy efficient, thanks to the relatively high condenser pressure. Add that, along with the regular beating that chillers receive from exposure to enduring outdoor conditions, and you’re looking at a unit with not only a shorter capacity (typically 15 to 20 years).
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Candy Crush Level 532: Mastering the Sweet Challenge In 2024
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What Channel is NFL Network on Spectrum? Unlocking the Spectrum of Entertainment
Ready4Player Senior Game Designer: Crafting Digital Realms of Excellence
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